Brake Specifications



 
 

  H1 H2 S-Series
  Standard Service Limit Standard Service Limit Standard Service Limit
Shoe Lining Thickness 5mm
0.2in.
3mm
0.12in.
5mm
0.2in.
3mm
0.12in.
5mm
0.2in.
2mm
0.08in.
Drum inside diamter Front 200mm
7.874in.
200.75mm
7.904in.
    180mm
7.087in.
180.75mm
7.116in.
Drum inside diameter Rear 180mm
7.087in.
180.75mm
7.116in.
200mm
7.874in.
200.75mm
7.904in.
180mm
7.087in.
180.75mm
7.116in.
Shoe spring length Front 60mm
2.36in.
63mm
2.48in.
    47mm
1.85in.
50mm
1.97in.
Shoe spring length Rear 66.5mm
2.62in.
69.5mm
2.74in.
66.5mm
2.62in.
69.5mm
2.74in.
56mm
2.20in.
59mm
2.32in.
Camshaft outside diameter 14.984mm
0.5899in.
14.75mm
0.5807in.
16.984mm
0.6687in.
16.75mm
0.6594in.
14.984mm
0.5899in.
14.75mm
0.5807in.
Panel Camshaft hole diameter 15.027mm
0.5916in.
15.25mm
0.6004in.
17.027mm
0.6704in.
17.25mm
0.6791in.
15.0mm
0.5906in.
15.25mm
0.6004in.


 

Disc Brake Specification
All Models Standard` Service Limit
Master Cylinder Bore Inside Diameter 14.0-14.043mm
0.5512-0.5529in.
14.080mm
0.5543in.
Master Cylinder Piston Outide Diameter 13.957-13.984mm
0.5495-0.5506in.
13.90mm
0.5472in.
Master Cylinder Cups Outside Diameter 14.65-15.15mm
0.5768-0.5965in.
14.5mm
0.5709in.
Master Cylinder Spring Free Length 51.1mm
2.169in.
48.0mm
1.89in.
Caliper Bore Inside Diameter 38.18-38.20mm
1.5031-1.5039in.
38..215mm
1.5045in.
Caliper Piston Outside Diameter 38.115-38.148mm
1.5006-1.5019in.
38.105mm
1.5002in.
Disc Thickness 7mm
0.276in.
5.5mm
0.217in.
Disc Runout 0 0.3mm
0.012in.


 

Axle Tightening Torque Specifications
H-Series
Front Axle 55 ft-lbs.
Front Axle Clamps 14 ft-lbs.
Rear Axle 100 ft-lbs.
S-Series
Front Axle 55 ft-lbs.
Front Axle Clamps 14 ft-lbs.
Rear Axle 55 ft-lbs.


 

Disc Brake Torque Specifications
Brake Lever Pivot Bolt 3.5 ft-lbs.
Brake Lever Adjuster 6.0 ft-lbs.
Master Cylinder Clamp Bolt 4.5 ft-lbs.
All Banjo Bolts 20.0 ft-lbs.
All Brake Pipe Fittings 12.0 ft-lbs.
Three-Way Fitting Mounting Bolts 13.0 ft-lbs.
Hydraulic Brake Light Switch 13.0 ft-lbs.
Caliper Shaft 22.0 ft-lbs.
Bleeder Valve 6.0 ft-lbs.
Disc Mounting Bolts 12.0 ft-lbs.